Suthar Pack Tech

Suthar Pack Tech Mini-Daypack Packaging Machine

The mini-daypack packaging machine SPT-D-1-300 is characterized in compact structure and easy operation. This series adopt bag magazine at the top which is adjustable. It enables one single machine to satisfy the packaging demand of various bag shapes and sizes. Adopt PLC control, driven by cylinder, low error rate and easy maintenance. Equipped with a variety of electric induction components to ensure smooth operation and accurate packing. Equipped with vacuum pump for vacuuming function.

Features:-
Stable performance and long life-using
Simple operation
convenient maintenance
PLC control
Compact single station
Available for production line

Machine Application:

This machine is suitable to pack powder, solid chunks, granule or liquid into a premade pouch and sealing.

Premade Pouches:

Laminate heat sealable pre-made pouches like flat pouch, Bottom gusset pouch, stand up pouch, or stand up pouch with zipper etc.

Products:

The Single station premade pouch packaging machine is used for packaging powder, granule, liquid, paste and solid products.

Such as, detergent, pepper, coffee, sugar, salt, sauce, ketchup, nuts, potato chips, gulal, rangoli and so on.

The filling device is adjustable according to the product, such as auger filler for powder, volumetric cup for granule, piston filler for liquid and multi-head weigher for solid.

Pick Fill Seal (PFS) technology for premade pouch packing machines involves several key steps to ensure efficient and accurate packaging. Here’s an overview of the process specific to the machine configuration you've mentioned:

1. Pouch Handling:

   • Picking: The machine picks premade pouches from a stack or feeder.
   • Opening: The pouches are opened using a mechanical or pneumatic system to prepare for filling.

2. Filling Units:

   • Granules Packing (Volume-Based Filling):
     • The volume-based filling unit measures out a specific volume of granules and dispenses it into the pouch. This method is suitable for free-flowing products.
   • Load Cell-Based Filling:
     • This unit uses load cells to measure the weight of the granules being filled. It ensures precise filling by dynamically adjusting the flow based on real-time weight feedback.
   • Liquid Packing (Piston-Based Filling):
     • For liquids, a piston filling mechanism draws a specific volume of liquid into a cylinder and dispenses it into the pouch. This method ensures accurate liquid filling.
   • Powder Filling (Auger-Based Screw Filling with Servo Control):
     • An auger screw system transports the powder into the pouch. The servo motor controls the screw's rotation, allowing for precise fill weight and minimizing spillage.

3. Sealing:

   • After filling, the open pouches are sealed using heat sealing technology. This creates a secure seal to prevent leakage and contamination.

4. Cutting and Ejection:

   • The sealed pouches may be cut to size (if necessary) and ejected from the machine for packaging or further processing.

1. Efficiency:

   • PFS machines streamline the entire packaging process, reducing the time from pouch handling to sealing. This increases overall productivity.

2. Versatility:

   • The ability to accommodate different filling units (for granules, liquids, and powders) makes PFS machines suitable for various products.

3. Accuracy:

   • Load cell and servo-driven mechanisms ensure precise filling, minimizing waste and ensuring compliance with packaging standards.

4. Flexibility:

   • PFS machines can handle various pouch sizes and styles, making them adaptable for different product lines.

5. Reduced Labor:

   • Automation of the filling and sealing processes decreases the need for manual labor, lowering operational costs.

6. Quality Assurance:

   • Consistent sealing and filling processes enhance product integrity and shelf life.

7. Compact Design:

   • Many PFS machines are designed to occupy less floor space compared to traditional filling and sealing setups, making them suitable for various production environments.

By integrating these processes and technologies, PFS machines deliver efficient and reliable packaging solutions for a wide range of products.